We supply the air you need to operate. By managing and steering the entire compressed air project, we provide our customers with a complete partner for complex compressed air systems. We take care of everything from the analysis of requirements and conceptual design right through to production, maintenance and servicing. We are there for you as a Turnkey service provider.
Analysis of requirements
Design
Production
Shipping
Installation & start-up operations
Service
To gather needed information, data loggers are attached to the air compressor for a minimum of 7-14 days in order to observe and record any trends and demand fluctuation throughout the normal week days as well as the weekend.
Data logging results can provide a good understanding of the current compressed air usage over a period of time, identify peaks and valleys in the air demand and provide guidance to improve the overall efficiency of the system.
Additionally, the data from an air audit can identify and advise on how to properly size an air compressor for current needs. If high demand fluctuation exists within a given system, a variable speed drive (VSD) air compressor could be utilized as a solution to obtain maximum energy savings while optimising the entire compressed air system operations.
Other than helping to properly size an air compressor, air audits can also further identify leaks, especially when production is down during the night or the weekend.
When it comes to complex system solutions, a number of prominent industrial names place their trust in our know-how and quality standards. We serve as a one-stop shop for the planning, production and installation of highly efficient, ultra-modern systems – custom-tailored to your individual needs.
The Base Frame System features a modular design, allowing for a wide range of flexible combinations. Different sizes of base frames can be easily assembled and reconfigured to suit various requirements, ensuring adaptability for different applications.
Special Solutions offer customised designs tailored to meet each customer's unique requirements. Every solution is developed individually, ensuring it aligns perfectly with specific specifications and project needs.
Turn-key systems ensure a seamless setup, with the commissioning and final acceptance of the compressor station conducted directly on-site. This includes essential procedures such as pressure tests, guaranteeing optimal performance and compliance with all requirements.
Container solutions are fully customised to meet specific requirements, including integrated nitrogen generation. These versatile systems provide a compact, efficient, and tailored solution for various applications.
When developing systems, we place a particular emphasis on efficiency. Ultimately, it’s the amount of energy consumed by a compressed air system that is the pivotal factor. With specially selected components, frequency-controlled machines, master controls and heat recovery solutions, our compressed air systems consistently achieve optimal efficiency values.
Efficient compressed air is our aim from the outset – and we achieve this by ensuring that all components of a compressed air system are optimally adapted to their respective usage. First, we analyse your requirements for free air delivery and compressed air quality. In the subsequent planning stage, we integrate several more factors: ambient and intake conditions, company standards, legal requirements and other specifications.
We compare different system concepts before we start building. To do this, our engineers make use of both CAD systems and a special stimulation tool, the latter of which can be used to calculate the efficiency of a planned system under real conditions. This data enables us to determine the most economical option for your needs.
Frequency control ensures that pressure in compressors remains constant. This allows the compressed air production process to adapt optimally to the compressed air consumption of your systems.
Master controls enable all connected compressors and components to be coordinated from a single source. One of the most innovative and efficient master control tools on the market is the irtelligence provis 2.0, which allows for the effortless connection and operation of up to 16 fixed or frequency-controlled compressors.
We develop customised heat recovery solutions for both oil-lubricated and oil-free compressors. Our solutions boast maximum levels of cost efficiency and are always optimally adapted to your individual requirements, allowing you to recover the maximum amount of heat possible. They have previously been used to achieve temperature increases from 70 °C to 95 °C.
You run a 160kW compressor with an average capacity utilisation of 70 per cent. Our solution enables you to recover 90 per cent of the energy input, which means the usable energy is 160kW x 70 % x 90% = 100 kW.
Your total annual saving can be in the thousands.
Just complete our enquiry form and we will contact you discuss your needs.
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