×
linkedin
SJ Irving Logo
  8am - 4:30pm, Mon - Fri
  24 / 7 / 365 Emergency Callout
Cart

TURNKEY ENGINEERING SOLUTIONS

We supply the air you need to operate. By managing and steering the entire compressed air project, We provide our customers with a complete partner for complex compressed air systems.  We take care of everything from the analysis of requirements and conceptual design right through to production, maintenance and servicing. We are there for you as a Turnkey service provider.

1  ANALYSIS OF REQUIREMENTS
2  DESIGN
3  PRODUCTION
4  SHIPPING
5  INSTALLATION & START-UP OPERATIONS
6  SERVICE
 

Complex system solutions

When it comes to complex system solutions, a number of prominent industrial names place their trust in our know-how and quality standards. We serve as a one-stop shop for the planning, production and installation of highly efficient, ultra-modern systems – custom-tailored to your individual needs.

 

  • Base Frame System

  • Turn-key compact system, installed on a base frame (plug&play)

 

  • Base Frame System

  • Modular configuration: flexible combinations of all sizes of base frame.

 

  • Special solutions

  • Customised design: solutions developed individually according to the customer's specification.

     

  • Turn-key systems

  • Commissioning and final acceptance of the compressor station (e.g. pressure tests) are carried out on site.

 

  • Containers

  • Customised container solutions including nitrogen generation.

 

The full range of plant engineering services

Customised System Solutions

  • Oil-free screw and piston compressors
  • Oil-lubricated screw and piston compressors
  • Special compressors
  • Recooling systems
  • Steam turbine-driven compressors
  • Heat recovery
  • Energy optimisation / Master controls
  • Compressed air treatment (Filtration, Refigeration Dryers, Desiccant Dryers and more)
  • Nitrogen production / Nitrogen compression
  • Oxygen Enrichment
  • Turnkey solutions, inc. piping, cabling, ducting systems
  • Container systems and base frame units
  • Special designs and special documentation
  • Contracting / Financing
  • and much more

Special Industry-Specific Solutions for:

  • Automobile industry
  • Mining
  • Glass industry
  • Power stations
  • Plastic industry
  • Food industry
  • Aviation industry
  • Oil and gas industry
  • Pharmaceutical industry
  • Recycling
  • Shipping industry
  • Textile industry
  • and many more

 

BOGE efficiency solutions

When developing systems, BOGE places a particular emphasis on efficiency. Ultimately, it’s the amount of energy consumed by a compressed air system that is the pivotal factor. With specially selected components, frequency-controlled machines, master controls and heat recovery solutions, our compressed air systems consistently achieve optimal efficiency values.

Optimal Choice of Compressors

Efficient compressed air is our aim from the outset – and we achieve this by ensuring that all components of a compressed air system are optimally adapted to their respective usage. First, we analyse your requirements for free air delivery and compressed air quality. In the subsequent planning stage, we integrate several more factors: ambient and intake conditions, company standards, legal requirements and other specifications.

We compare different system concepts before we start building. To do this, our engineers make use of both CAD systems and a special stimulation tool, the latter of which can be used to calculate the efficiency of a planned system under real conditions. This data enables us to determine the most economical option for your needs.

Frequency Control

Frequency control ensures that pressure in compressors remains constant. This allows the compressed air production process to adapt optimally to the  compressed air consumption of your systems.

Master Controls

Master controls enable all connected compressors and components to be coordinated from a single source. One of the most innovative and efficient master control tools on the market is the BOGE airtelligence provis 2.0, which allows for the effortless connection and operation of up to 16 fixed or frequency-controlled compressors.

Heat Recovery

We develop customised heat recovery solutions for both oil-lubricated and oil-free compressors. Our solutions boast maximum levels of cost efficiency and are always optimally adapted to your individual requirements, allowing you to recover the maximum amount of heat possible. They have previously been used to achieve temperature increases from 70 °C to 95 °C.

For example:
You run a 160kW compressor with an average capacity utilisation of 70 per cent. Our solution enables you to recover 90 per cent of the energy input, which means the usable energy is 160kW x 70 % x 90%  = 100 kW.

Your total annual saving can be in the thousands.

Just complete our enquiry form and we will contact you discuss your needs.